{"id":14,"date":"2023-12-11T03:40:34","date_gmt":"2023-12-10T18:40:34","guid":{"rendered":"https:\/\/www.sanshogiken.co.jp\/en\/?page_id=14"},"modified":"2024-04-07T14:08:12","modified_gmt":"2024-04-07T05:08:12","slug":"molds","status":"publish","type":"page","link":"https:\/\/www.sanshogiken.co.jp\/en\/services\/molds\/","title":{"rendered":"Design and production of molds"},"content":{"rendered":"<div class=\"hero-container img-banner\" style=\"background-position:center 50%; background-image: url('\/wp\/wp-content\/uploads\/images\/pagetop_img_03_1.webp');\">\r\n\t<div class=\"overlay\"><\/div>\r\n\t<div class=\"hero-wrapper\">\r\n\t\t<h1 class=\"page-title-hero2 animated fadeInDown\">Design and production of molds<\/h1>\r\n\t<\/div>\r\n<\/div>\r\n\r\n<div id=\"bread_area\">\r\n\t<div class=\"breadcrumbs\" typeof=\"BreadcrumbList\" vocab=\"https:\/\/schema.org\/\">\r<!-- Breadcrumb NavXT 7.3.0 -->\n<span property=\"itemListElement\" typeof=\"ListItem\"><a property=\"item\" typeof=\"WebPage\" title=\"Go to Sansho Giken Co., Ltd. | Molds, plastics, die-casting, OEM.\" href=\"https:\/\/www.sanshogiken.co.jp\/en\" class=\"home\" aria-current=\"page\"><span property=\"name\">Home<\/span><\/a><meta property=\"position\" content=\"1\"><\/span><\/div>\r\n<\/div>\r\n\r\n<section id=\"sansho\">\r\n\t<div id=\"section_innner\">\r\n\t\r\n\t\t<div class=\"container\">\r\n\t\t\t\r\n\t\t\t<div class=\"eds-on-scroll animated fadeInUp text_c\">\r\n\t\t\t\t<h2 class=\"page_cath\">The highest quality molds, created from advanced technology <br class=\"pc_only\" \/>and sophisticated craftsmanship.<\/p>\r\n\t\t\t<\/div>\r\n\t\t\t\r\n\t\t\t<div class=\"anchor_box\">\r\n\t\t\t\t<div class=\"row\">\r\n\t\t\t\t\t<div class=\"col-12 col-sm-12 col-md-6 col-lg-6 text_c pad5 eds-on-scroll animated fadeInUp mv_b1em\">\r\n\t\t\t\t\t\t<!--<a href=\"#01\">\r\n\t\t\t\t\t\t\t<div class=\"anchor_box_item_first\">\r\n\t\t\t\t\t\t\t\t<p>Molds<i class=\"fas fa-chevron-circle-down\"><\/i><\/p>\r\n\t\t\t\t\t\t\t<\/div>\r\n\t\t\t\t\t\t<\/a>-->\r\n\t\t\t\t\t\t<button class=\"learn-more\">\r\n\t\t\t\t\t\t\t<a href=\"#01\"><span class=\"circle\" aria-hidden=\"true\">\r\n\t\t\t\t\t\t\t\t<span class=\"icon arrow\"><\/span>\r\n\t\t\t\t\t\t\t\t<\/span>\r\n\t\t\t\t\t\t\t\t<span class=\"button-text\">Molds<\/span>\r\n\t\t\t\t\t\t\t<\/a>\r\n\t\t\t\t\t\t<\/button>\r\n\t\t\t\t\t<\/div>\r\n\t\t\t\t\t<div class=\"col-12 col-sm-12 col-md-6 col-lg-6 text_c pad5 eds-on-scroll animated fadeInUp mv_b1em\">\r\n\t\t\t\t\t\t<!--<a href=\"#02\">\r\n\t\t\t\t\t\t\t<div class=\"anchor_box_item\">\r\n\t\t\t\t\t\t\t\t<p>Various precision mold designs<i class=\"fas fa-chevron-circle-down\"><\/i><\/p>\r\n\t\t\t\t\t\t\t<\/div>\r\n\t\t\t\t\t\t<\/a>-->\r\n\t\t\t\t\t\t<button class=\"learn-more\">\r\n\t\t\t\t\t\t\t<a href=\"#02\"><span class=\"circle\" aria-hidden=\"true\">\r\n\t\t\t\t\t\t\t\t<span class=\"icon arrow\"><\/span>\r\n\t\t\t\t\t\t\t\t<\/span>\r\n\t\t\t\t\t\t\t\t<span class=\"button-text\">Design of precision molds<\/span>\r\n\t\t\t\t\t\t\t<\/a>\r\n\t\t\t\t\t\t<\/button>\r\n\t\t\t\t\t<\/div>\r\n\t\t\t\t\t<div class=\"col-12 col-sm-12 col-md-6 col-lg-6 text_c pad5 eds-on-scroll animated fadeInUp mv_b1em\">\r\n\t\t\t\t\t\t<!--<a href=\"#03\">\r\n\t\t\t\t\t\t\t<div class=\"anchor_box_item\">\r\n\t\t\t\t\t\t\t\t<p>Precision mold manufacturing<i class=\"fas fa-chevron-circle-down\"><\/i><\/p>\r\n\t\t\t\t\t\t\t<\/div>\r\n\t\t\t\t\t\t<\/a>-->\r\n\t\t\t\t\t\t<button class=\"learn-more\">\r\n\t\t\t\t\t\t\t<a href=\"#03\"><span class=\"circle\" aria-hidden=\"true\">\r\n\t\t\t\t\t\t\t\t<span class=\"icon arrow\"><\/span>\r\n\t\t\t\t\t\t\t\t<\/span>\r\n\t\t\t\t\t\t\t\t<span class=\"button-text\">Precision mold manufacturing<\/span>\r\n\t\t\t\t\t\t\t<\/a>\r\n\t\t\t\t\t\t<\/button>\r\n\t\t\t\t\t<\/div>\r\n\t\t\t\t\t<div class=\"col-12 col-sm-12 col-md-6 col-lg-6 text_c pad5 eds-on-scroll animated fadeInUp mv_b1em\">\r\n\t\t\t\t\t\t<!--<a href=\"#04\">\r\n\t\t\t\t\t\t\t<div class=\"anchor_box_item_last\">\r\n\t\t\t\t\t\t\t\t<p>Quality Control<i class=\"fas fa-chevron-circle-down\"><\/i><\/p>\r\n\t\t\t\t\t\t\t<\/div>\r\n\t\t\t\t\t\t<\/a>-->\r\n\t\t\t\t\t\t<button class=\"learn-more\">\r\n\t\t\t\t\t\t\t<a href=\"#04\"><span class=\"circle\" aria-hidden=\"true\">\r\n\t\t\t\t\t\t\t\t<span class=\"icon arrow\"><\/span>\r\n\t\t\t\t\t\t\t\t<\/span>\r\n\t\t\t\t\t\t\t\t<span class=\"button-text\">Quality Control<\/span>\r\n\t\t\t\t\t\t\t<\/a>\r\n\t\t\t\t\t\t<\/button>\r\n\t\t\t\t\t<\/div>\r\n\t\t\t\t\t<div class=\"clear\"><\/div>\r\n\t\t\t\t<\/div>\r\n\t\t\t<\/div>\r\n\t\t\t\t\r\n\t\t\t\t\r\n\t\t\t\t\r\n\t\t\t<a name=\"01\" class=\"anchor\"><\/a>\r\n\t\t\t<div class=\"col-12 col-sm-12 col-md-12 col-lg-12\">\r\n\t\t\t\t<h2 class=\"tit_obi eds-on-scroll animated fadeInUp\">Molds<\/h2>\r\n\t\t\t<\/div>\r\n\t\t\t<div class=\"clear\"><\/div>\r\n\t\t\t<div class=\"mv_2em\"><\/div>\r\n\t\t\t\r\n\t\t\t<div class=\"row\">\r\n\t\t\t\t<div class=\"col-12 col-sm-6 col-md-4 col-lg-4 mv_b2em\">\r\n\t\t\t\t\t<div class=\"business_item_box\"> \r\n\t\t\t\t\t\t<img decoding=\"async\" src=\"\/wp\/wp-content\/uploads\/images\/tooling_img_01.webp\" width=\"100%\" height=\"\" class=\"eds-on-scroll animated fadeInUp\" alt=\"Plastic molding dies\" \/>\r\n\t\t\t\t\t\t<h2 class=\"biz_tit eds-on-scroll animated fadeInUp\">Plastic molding dies<\/h2>\r\n\t\t\t\t\t\t<ul class=\"business\">\r\n\t\t\t\t\t\t\t<li class=\"eds-on-scroll animated fadeInUp\">We manufacture <span class=\"marker\">over 400<\/span> ultra-precision molds a year crafted to a <span class=\"marker\">0.001mm<\/span> level of accuracy.<\/li>\r\n\t\t\t\t\t\t\t<li class=\"eds-on-scroll animated fadeInUp\">Sansho Giken&#8217;s molds are <span class=\"marker\">are easy to maintain<\/span>, and can perform <span class=\"marker\">stable molding<\/span> over many years.<\/li>\r\n\t\t\t\t\t\t<\/ul>\r\n\t\t\t\t\t<\/div>\r\n\t\t\t\t<\/div>\r\n\t\t\t\t\r\n\t\t\t\t<div class=\"col-12 col-sm-6 col-md-4 col-lg-4 mv_b2em\">\r\n\t\t\t\t\t<div class=\"business_item_box\"> \r\n\t\t\t\t\t\t<img decoding=\"async\" src=\"\/wp\/wp-content\/uploads\/images\/tooling_img_02.webp\" width=\"100%\" height=\"\" class=\"eds-on-scroll animated fadeInUp\" alt=\"Die-casting molds\" \/>\r\n\t\t\t\t\t\t<h2 class=\"biz_tit eds-on-scroll animated fadeInUp\">Die-casting molds<\/h2>\r\n\t\t\t\t\t\t<ul class=\"business\">\r\n\t\t\t\t\t\t\t<li class=\"eds-on-scroll animated fadeInUp\">We can also manufacture <span class=\"marker\">zinc<\/span>, <span class=\"marker\">aluminum<\/span>, and high-strength, lightweight <span class=\"marker\">magnesium<\/span> casting molds.<\/li>\r\n\t\t\t\t\t\t\t<li class=\"eds-on-scroll animated fadeInUp\">We handle everything <span class=\"marker\">from mold manufacturing to casting and finishing.<\/span><\/li>\r\n\t\t\t\t\t\t<\/ul>\r\n\t\t\t\t\t<\/div>\r\n\t\t\t\t<\/div>\r\n\t\t\t\t\r\n\t\t\t\t<div class=\"col-12 col-sm-6 col-md-4 col-lg-4 mv_b2em\">\r\n\t\t\t\t\t<div class=\"business_item_box\"> \r\n\t\t\t\t\t\t<img decoding=\"async\" src=\"\/wp\/wp-content\/uploads\/images\/tooling_img_03.webp\" width=\"100%\" height=\"\" class=\"eds-on-scroll animated fadeInUp\" alt=\"Press molds\" \/>\r\n\t\t\t\t\t\t<h2 class=\"biz_tit eds-on-scroll animated fadeInUp\">Press molds<\/h2>\r\n\t\t\t\t\t\t<ul class=\"business\">\r\n\t\t\t\t\t\t\t<li class=\"eds-on-scroll animated fadeInUp\">We also design and manufacture <span class=\"marker\">progressive press molds.<\/span><\/li>\r\n\t\t\t\t\t\t\t<li class=\"eds-on-scroll animated fadeInUp\">We handle everything <span class=\"marker\">from terminal bending and plating to subsequent assembly.<\/span><\/li>\r\n\t\t\t\t\t\t<\/ul>\r\n\t\t\t\t\t<\/div>\r\n\t\t\t\t<\/div>\r\n\t\t\t<\/div>\r\n\t\t\t\r\n\t\t\t\r\n\t\t\t<div class=\"clear\"><\/div>\r\n\t\t\t<div class=\"mv_4em\"><\/div>\r\n\t\t\t\r\n\t\t\t\r\n\t\t\t<a name=\"02\" class=\"anchor\"><\/a>\r\n\t\t\t<div class=\"col-12 col-sm-12 col-md-12 col-lg-12\">\r\n\t\t\t\t<h2 class=\"tit_obi eds-on-scroll animated fadeInUp\">Design of precision molds<\/h2>\r\n\t\t\t<\/div>\r\n\t\t\t<div class=\"clear\"><\/div>\r\n\t\t\t<div class=\"mv_2em\"><\/div>\r\n\t\t\t\r\n\t\t\t<div class=\"row\">\r\n\t\t\t\t<div class=\"col-12 col-sm-6 col-md-4 col-lg-4 mv_b2em\">\r\n\t\t\t\t\t<div class=\"business_item_box\"> \r\n\t\t\t\t\t\t<img decoding=\"async\" src=\"\/wp\/wp-content\/uploads\/images\/tooling_img_04.webp\" width=\"100%\" height=\"\" class=\"eds-on-scroll animated fadeInUp\" alt=\"DR meetings (design review meetings) \" \/>\r\n\t\t\t\t\t\t<h2 class=\"biz_tit eds-on-scroll animated fadeInUp\">DR meetings (design review meetings) <\/h2>\r\n\t\t\t\t\t\t<ul class=\"business\">\r\n\t\t\t\t\t\t\t<li class=\"eds-on-scroll animated fadeInUp\">In order to create better molds, <span class=\"marker\">the design, assembly, processing, and trial molding departments<\/span> hold meetings to conduct <span class=\"marker\">design reviews.<\/span><\/li>\r\n\t\t\t\t\t\t\t<li class=\"eds-on-scroll animated fadeInUp\">We eliminate all conceivable defects before starting, which allows us to more <span class=\"marker\">quickly pass quality tests and deliver.<\/span><\/li>\r\n\t\t\t\t\t\t<\/ul>\r\n\t\t\t\t\t<\/div>\r\n\t\t\t\t<\/div>\r\n\t\t\t\t\r\n\t\t\t\t<div class=\"col-12 col-sm-6 col-md-4 col-lg-4 mv_b2em\">\r\n\t\t\t\t\t<div class=\"business_item_box\"> \r\n\t\t\t\t\t\t<div class=\"eds-on-scroll animated fadeInUp\">\r\n\t\t\t\t\t\t\t<video src=\"\/wp\/wp-content\/uploads\/images\/tooling_img.mp4\" width=\"100%\" loop autoplay muted><\/video>\r\n\t\t\t\t\t\t<\/div>\r\n\t\t\t\t\t\t<h2 class=\"biz_tit eds-on-scroll animated fadeInUp\">Flow analysis<\/h2>\r\n\t\t\t\t\t\t<ul class=\"business\">\r\n\t\t\t\t\t\t\t<li class=\"eds-on-scroll animated fadeInUp\">We perform flow analysis using 3D TIMON to calculate optimal gate positions and <span class=\"marker\">predict the orientation and amount of deformation of resin.<\/span><\/li>\r\n\t\t\t\t\t\t\t<li class=\"eds-on-scroll animated fadeInUp\">This allows us to manufacture molds taking into account the predicted amount of deformation.<\/li>\r\n\t\t\t\t\t\t<\/ul>\r\n\t\t\t\t\t<\/div>\r\n\t\t\t\t<\/div>\r\n\t\t\t\t\r\n\t\t\t\t<div class=\"col-12 col-sm-6 col-md-4 col-lg-4 mv_b2em\">\r\n\t\t\t\t\t<div class=\"business_item_box\"> \r\n\t\t\t\t\t\t<img decoding=\"async\" src=\"\/wp\/wp-content\/uploads\/images\/tooling_img_06.webp\" width=\"100%\" height=\"\" class=\"eds-on-scroll animated fadeInUp\" alt=\"Cycle time reduction\" \/>\r\n\t\t\t\t\t\t<h2 class=\"biz_tit eds-on-scroll animated fadeInUp\">Cycle time reduction<\/h2>\r\n\t\t\t\t\t\t<ul class=\"business\">\r\n\t\t\t\t\t\t\t<li class=\"eds-on-scroll animated fadeInUp\">Through proper arrangement of water-cooling pipes, molded components can be cooled quickly for <span class=\"marker\">shorter cycle times.<\/span><\/li>\r\n\t\t\t\t\t\t\t<li class=\"eds-on-scroll animated fadeInUp\">We can also handle the installation of complex water pipes using <span class=\"marker\">metal 3D printers<\/span> and <span class=\"marker\">diffusion bonding technology.<\/span><\/li>\r\n\t\t\t\t\t\t<\/ul>\r\n\t\t\t\t\t<\/div>\r\n\t\t\t\t<\/div>\r\n\t\t\t\t<div class=\"clear\"><\/div>\r\n\t\t\t<\/div>\r\n\t\t\t\r\n\t\t\t<div class=\"mv_4em\"><\/div>\r\n\t\t\t\r\n\t\t\t\r\n\t\t\t<a name=\"03\" class=\"anchor\"><\/a>\r\n\t\t\t<div class=\"col-12 col-sm-12 col-md-12 col-lg-12\">\r\n\t\t\t\t<h2 class=\"tit_obi eds-on-scroll animated fadeInUp\">Precision mold manufacturing<\/h2>\r\n\t\t\t<\/div>\r\n\t\t\t<div class=\"clear\"><\/div>\r\n\t\t\t<div class=\"mv_2em\"><\/div>\r\n\t\t\t\r\n\t\t\t<div class=\"row\">\r\n\t\t\t\t<div class=\"col-12 col-sm-6 col-md-6 col-lg-6 mv_b2em\">\r\n\t\t\t\t\t<div class=\"business_item_box\"> \r\n\t\t\t\t\t\t<div class=\"eds-on-scroll animated fadeInUp\">\r\n\t\t\t\t\t\t\t\r\n\t\t\t\t\t\t<\/div>\r\n\t\t\t\t\t\t<h2 class=\"biz_tit eds-on-scroll animated fadeInUp\">Manufacture molded components using various processing equipment<\/h2>\r\n\t\t\t\t\t\t<p class=\"eds-on-scroll animated fadeInUp\">he processing team in the Precision Machinery Department transforms the designs from the Engineering Department into actual molds. We are able to manufacture molded components with such high precision because we have <span class=\"marker\">highly refined processing techniques<\/span> that cannot be achieved by machines alone. And we are passing these processing techniques down to a <span class=\"marker\">new generation day by day.<\/span><\/p>\r\n\t\t\t\t\t<\/div>\r\n\t\t\t\t<\/div>\r\n\t\t\t\t\r\n\t\t\t\t<div class=\"col-12 col-sm-6 col-md-6 col-lg-6 mv_b2em\">\r\n\t\t\t\t\t<div class=\"business_item_box\"> \r\n\t\t\t\t\t\t<img decoding=\"async\" src=\"\/wp\/wp-content\/uploads\/images\/tooling_img_09.webp\" width=\"100%\" height=\"\" class=\"eds-on-scroll animated fadeInUp\" alt=\"Mold assembly\" \/>\r\n\t\t\t\t\t\t<h2 class=\"biz_tit eds-on-scroll animated fadeInUp\">Mold assembly<\/h2>\r\n\t\t\t\t\t\t<p class=\"eds-on-scroll animated fadeInUp\">The assembly of precision molds requires a <span class=\"marker\">high level of craftsmanship<\/span>, including fine hand finishing. This is a very important final process that crystalizes the entire process from design to processing into a single mold. High-quality precision molds finished with <span class=\"marker\">painstaking assembly<\/span> can provide stable production.<\/p>\r\n\t\t\t\t\t<\/div>\r\n\t\t\t\t<\/div>\r\n\t\t\t\t<div class=\"clear\"><\/div>\r\n\t\t\t<\/div>\r\n\t\t\t<div class=\"clear mv_4em\"><\/div>\r\n\t\t\t\r\n\t\t\t\r\n\t\t\t<a name=\"04\" class=\"anchor\"><\/a>\r\n\t\t\t<div class=\"col-12 col-sm-12 col-md-12 col-lg-12\">\r\n\t\t\t\t<h2 class=\"tit_obi eds-on-scroll animated fadeInUp\">Quality Control<\/h2>\r\n\t\t\t<\/div>\r\n\t\t\t<div class=\"clear\"><\/div>\r\n\t\t\t<div class=\"mv_2em\"><\/div>\r\n\t\t\t\r\n\t\t\t<div class=\"business_item_box\"> \r\n\t\t\t\t<div class=\"row\">\r\n\t\t\t\t\t<div class=\"col-12 col-sm-6 col-md-6 col-lg-6\">\r\n\t\t\t\t\t\t<div class=\"eds-on-scroll animated fadeInUp\"> \r\n\t\t\t\t\t\t\t\r\n\t\t\t\t\t\t<\/div>\r\n\t\t\t\t\t<\/div>\r\n\t\t\t\t\t\r\n\t\t\t\t\t<div class=\"col-12 col-sm-6 col-md-6 col-lg-6\">\r\n\t\t\t\t\t\t<div class=\"\"> \r\n\t\t\t\t\t\t\t<h2 class=\"biz_tit eds-on-scroll animated fadeInUp\">Reliable quality from a reliable inspection system<\/h2>\r\n\t\t\t\t\t\t\t<p class=\"eds-on-scroll animated fadeInUp\">A highly accurate mold inspection system is an essential part of manufacturing reliable precision molds. Various high-precision inspection equipment and dedicated inspection staff play important roles in ensuring reliable quality.<\/p>\r\n\t\t\t\t\t\t<\/div>\r\n\t\t\t\t\t<\/div>\r\n\t\t\t\t\t<div class=\"clear\"><\/div>\r\n\t\t\t\t<\/div>\r\n\t\t\t<\/div>\r\n\t\t\t\r\n\t\t\t\r\n\t\t\t<div class=\"clear mv_1em\"><\/div>\r\n\t\t\t\r\n\t\t<\/div>\r\n\t\t<div class=\"clear\"><\/div>\r\n\t\t\r\n\t<\/div>\r\n<\/section>","protected":false},"excerpt":{"rendered":"Design and production of molds The highest quality molds, created from &hellip; ","protected":false},"author":1,"featured_media":0,"parent":12,"menu_order":1,"comment_status":"closed","ping_status":"closed","template":"page-templates\/fullwidth.php","meta":{"footnotes":""},"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/www.sanshogiken.co.jp\/en\/wp-json\/wp\/v2\/pages\/14"}],"collection":[{"href":"https:\/\/www.sanshogiken.co.jp\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.sanshogiken.co.jp\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.sanshogiken.co.jp\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.sanshogiken.co.jp\/en\/wp-json\/wp\/v2\/comments?post=14"}],"version-history":[{"count":20,"href":"https:\/\/www.sanshogiken.co.jp\/en\/wp-json\/wp\/v2\/pages\/14\/revisions"}],"predecessor-version":[{"id":161,"href":"https:\/\/www.sanshogiken.co.jp\/en\/wp-json\/wp\/v2\/pages\/14\/revisions\/161"}],"up":[{"embeddable":true,"href":"https:\/\/www.sanshogiken.co.jp\/en\/wp-json\/wp\/v2\/pages\/12"}],"wp:attachment":[{"href":"https:\/\/www.sanshogiken.co.jp\/en\/wp-json\/wp\/v2\/media?parent=14"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}